
Comments
I wanted to comment on the article about nitrogen use in industry. There is no argument that nitrogen is a tremendously useful process tool and can improve operational safety. But nitrogen should also be handled with extreme care. It has the potential to kill quickly and quietly.
To discuss safety implications of not using nitrogen without the proper precautions needed to use nitrogen seems a little lacking. In operation, using nitrogen on continuous purge implies that there will also be continuous nitrogen flowing out of the system and the potential for harmful concentrations around workers. Then if there is any type of nitrogen system connected to vessels or tanks these should be properly isolated any time there is work being conducted on the unit such as shutdowns and turnarounds.
Incidents involving nitrogen are often twice as deadly as if a worker is seen going down the instinct is to rush in and help, but without proper equipment the would-be rescuer just become another victim.
I have worked in many plants that have nitrogen purge systems and they can be worked with safely. But turnaround and shutdowns are unfamiliar conditions for most plants and they may not be on every detail - which is when accidents can happen. One plant I worked in was had the nitrogen system as a backup to their instrument air. Operationally this is fine, but during turnaround the workers were in a vessel and wanted some fresh air. They pulled in a hose that was connected to the instrument air header instead of getting proper ventilation. They saw a harmless shortcut as no one was aware of the nitrogen back up. Thankfully nothing happened, but if there was a drop in the instrument air header the whole vessel could have been inerted.
As I said, nitrogen use can deliver enormous benefits but I think the required safety awareness and precautions should at least be mentioned.
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